The Craft of Mango Wood Furniture: From Raw Material To Final Dispatch

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1. Selection of Raw Material

The furniture must always start with high-quality raw materials. Our selection guarantees the longevity, aesthetic appeal, and sustainability of the final product.

Wood Selection

  • Mango Wood Furniture: Considered the most eco-friendly option, mango wood has a distinctive grain pattern which makes it exceptional for rustic and modern styles.

  • Acacia Wood Furniture: Acacia wood, a dense and highly durable hardwood, is preferred for its rich color and smooth finish.

  • Rosewood Furniture: This wood is highly sought after for its natural deep hues and resistance to termites. Rosewood furniture brings timeless beauty to any piece.

Metal & Stone Selection

  • Mild Steel & Stainless Steel: These metals are corrosion resistant and bring strength to the piece as they are used for frame structures.

  • Marble, Granite, & Quartz: Stone tops are elegant and durable options for tabletops and countertops which are crafted from these stones.

2. Wooden, Metal, and Stone Furniture Production Machinery Process

Karma Inc. employs sophisticated machinery, particularly during the production process, where precision and efficiency are of the utmost importance.

Woodworking Machinery

  • CNC Routers – Allows for the exact cutting and shaping of designs.

  • Planers and Jointers – Provide a smooth, even surface across the wooden workpiece.

Metal Fabrication

  • Laser Cutting – Employed while cutting elaborate metal components.

  • Welding Stations – Serves to create strong, seamless joints.

Stone Processing

  • Stone Cutting Machines – Shape slabs of stone for different furniture purposes.
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3. Building the Structure of the Furniture and Its Assembly Components

After each respective constituent part is made, they will be manually put together in the form of furniture by expert craftsmen.

Wooden Furniture Assembly

  • Mortise and Tenon Joints – A method reinforced by traditional joinery of adding strength.

  • Screws and Dowels – Serve as an added support on top of the original guarantee.

  • Glue Bonding – Employing robust adhesives guarantees enduring durability.

Metal Furniture Assembly

  • Frame Welding – Enhances structural strength.

  • Bolt Assembly – Applies for industrial-standard fasteners and bolts to form firm joints.

Stone Top Installation

  • The stone tops are affixed to the bases of the furniture using brackets in order to prevent movement as stone is heavy.

4. Gritting and Sanding of Furniture

Sanding contributes to the flawless and smooth appearance of the surface of an object.

Wood Sanding

  • Hand Sanding – Accomplishes the delicate nature of detail work.

  • Machine Sanding: Used for achieving a consistent finish and polish across surfaces.

Metal Sanding

  • Cleans sharp edges and burrs to leave a smooth and refined surface.
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5. Coating, Polishing and Other Finishing

The overall beauty and durability of the furniture are achieved through the additional finishing work.

Wood Polishing

  • Natural Oil Finishes: Bring forth the wood’s natural patterns.

  • Polyurethane (PU) Coatings: Ensures the wood is covered in protective and shiny coat.

  • Matte and Glossy Finishes: For better accentuation of specific parts of the room.

Metal Coating

  • Electroplating and Powder Coating: Increases aesthetic value and safety from rusting.

Stone Polishing

  • Sanded polished stone ensures ease of cleaning and high gloss.

6. Installation of Fittings and Fixtures

Fittings also enhance the aesthetic value of furniture while serving great purpose.

  • Brass, Wood, and Stainless Steel Knobs and Handles: Different styles and materials are available for these furniture accessories.

  • Brackets and Hinges: Facilitates smooth furniture operations using high grade furnishings.

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7. Inspection and Quality Check

All parts are inspected critically for quality before dispatch:

  • Structural Integrity: Stability and strength of the furniture.

  • Surface Finish: Inspect keeps surfaces clear of marks.

  • Rotary Functionality: Opening and closing of doors, drawers, and hinges are ensured to move smoothly.

  • Dimensions: All are: exact fittings in pre designed spaces.

8. Final Packaging

Optimal condition and undamaged furniture shall be delivered to customers with assured proper packaging.

  • Carton Packing: These shall be provided with protective 5 ply or 7 ply cartons for transit purposes.

  • Protective Wrapping:

  • Bubble Wrap: Provides protection from impact.

  • Non-Woven Fabric: Protects against surface scratches.

  • Packing of Stone and Glass: Fragile goods are secured with wooden pallets, and padding.

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9. Dispatch of Furniture

Furniture is ready for dispatch after packing.

  • Export Orders: Exports are shipped in export containers, following international shipping regulations.

  • Domestic Deliveries: Deliveries are made in closed-body trucks to shield them from the elements and road situations.

At Karma Inc. Each process in the manufacturing of our mango wood furniture alongside our acacia wood furniturerosewood furniture, and vintage wooden furniture is done with precision to ensure that we exceed quality standards of our customers. From modern living room centerpieces to heirloom classic pieces, our furniture is meticulously constructed to endure the test of time while adding elegance and functionality to homes across the globe.

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varun@karmainc.in

+91 9799337575

150, Jyoti Vihar, Jhanwar Road, Boranada, Jodhpur (Rajasthan) India - 342012

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