Furniture Manufacturing and Supply Guide by Karma Inc.

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1. Selection of Raw Material

The foundation of high-quality furniture lies in the selection of raw materials. At Karma Inc., we meticulously source the finest materials to create furniture that is both durable and stylish.

Wood: We use a variety of wood types, each chosen for its specific qualities:

  • Mango Wood: Known for its sustainability and unique grain patterns, mango wood is ideal for rustic and contemporary designs.

  • Acacia Wood: Acacia is a dense, durable hardwood with rich color and smooth texture, perfect for long-lasting furniture.

  • Teak Wood: Teak is prized for its natural oil content, making it highly resistant to moisture, pests, and decay.

Metal: We incorporate metals to enhance structural integrity and add an industrial flair to our designs:

  • Mild Steel: Used for robust frames and legs, mild steel provides excellent strength and flexibility in design.

  • Stainless Steel: Ideal for corrosion resistance and modern aesthetics, stainless steel is used in premium furniture pieces.

Stone: Stone tops add elegance and durability to tables and countertops:

  • Marble: We source high-grade marble with stunning veining patterns, perfect for luxurious furniture pieces.

  • Granite and Quartz: These stones offer excellent durability and a refined look, suitable for heavy-use surfaces.

 

2. Machinery Process for Wooden, Metal, and Stone Furniture

Our state-of-the-art machinery ensures precision and efficiency in every stage of furniture production.

Woodworking: The machinery used in wooden furniture production includes:

  • CNC Routers: For precise cutting and shaping of intricate patterns.

  • Planers and Jointers: Ensuring smooth and even surfaces.

Metal Fabrication: Our metal furniture undergoes various processes, including:

  • Laser Cutting: For precise cutting of metal sheets and components.

  • Welding Stations: Ensuring strong and clean joints.

Stone Processing: The stone tops are crafted using:

  • Stone Cutting Machines: For precise cutting and shaping of stone slabs.

3. Assembly and Structure Building of Furniture

Once individual components are prepared, the next step is assembling the furniture. Our skilled artisans carefully join the pieces to create sturdy structures.

Wooden Furniture: The assembly process involves:

  • Mortise and Tenon Joints: Ensuring a strong, traditional joinery method.

  • Screws and Dowels: For added reinforcement.

  • Glue Bonding: Using high-strength adhesives for long-lasting durability.

Metal Furniture: The process includes:

  • Frame Welding: Ensuring rigid and stable frames.

  • Bolt Assembly: Using industrial-grade bolts and fasteners for secure joints.

Stone Tops: Stone tops are carefully placed and secured onto bases using high-strength adhesives and brackets to prevent movement.

 

4. Sanding and Gritting of Furniture

Sanding is a crucial step in achieving a smooth finish on wood and metal surfaces.

Wood Sanding: We use various grit levels, starting from coarse to fine, to ensure a smooth, splinter-free surface.

  • Hand Sanding: For intricate carvings and delicate areas.

  • Machine Sanding: For large, flat surfaces to achieve consistent smoothness.

Metal Sanding: Metal surfaces are sanded and polished to remove burrs and sharp edges, ensuring a clean finish.

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5. Polishing, Coating, and Finishing

This step enhances the appearance and longevity of our furniture.

Wood Polishing: Depending on the desired finish, we apply:

  • Natural Oil Finishes: Enhancing the wood’s natural grain.

  • PU (Polyurethane) Coatings: Providing a durable and glossy finish.

  • Matte and Glossy Finishes: To cater to various aesthetic preferences.

Metal Coating: Metal furniture is powder-coated or electroplated to prevent rust and enhance visual appeal.

Stone Polishing: Stone tops are polished to a high sheen, revealing their natural beauty and ensuring easy maintenance.

 

6. Fitting and Fixture Installing

Adding fittings and fixtures is the final step in the assembly process. These components add both functionality and style to the furniture.

Handles and Knobs: We offer a wide range of handles and knobs in different designs and materials, including brass, stainless steel, and wood.

Hinges and Brackets: High-quality hinges and brackets are installed to ensure smooth operation and durability.

7. Inspection and Quality Check

At Karma Inc., quality is non-negotiable. Every piece of furniture undergoes a rigorous inspection process before it leaves our facility.

Structural Integrity: We check the stability and strength of the assembled furniture.

Surface Finish: Ensuring smooth and even surfaces without blemishes.

Functionality: Verifying the proper functioning of moving parts such as drawers, doors, and hinges.

Dimensions: Each piece is measured to ensure it meets the specified dimensions.

8. Final Packaging

Packaging plays a vital role in ensuring that our furniture reaches the customer in perfect condition.

Carton Packing: Depending on the size and weight of the product, we use either 5-ply or 7-ply cartons for protection during transit.

Protective Wrapping:

  • Bubble Wrap: Provides cushioning against impact.

  • Non-Woven Fabric: Protects the surface from scratches.

Stone and Glass Packing: Stone tops and glass components are packed in wooden pallets with ample cushioning to prevent breakage.

 

9. Dispatch of Furniture

Once the furniture is packed, it is ready for dispatch.

Export Orders: For overseas shipments, furniture is loaded into export containers and transported to the nearest port. We ensure compliance with international shipping standards, including proper documentation and secure loading.

Domestic Deliveries: For pan-India deliveries, we use closed-body container trucks to protect the furniture from weather and road conditions.

 

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Contact

varun@karmainc.in

+91 9799337575

150, Jyoti Vihar, Jhanwar Road, Boranada, Jodhpur (Rajasthan) India - 342012

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